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the genesis has an audio processor for a reason, use it. You already had the right idea in making the Z80 do the conversion do DAC format, now make it do more. Make it do the volume too. You don't even need to send the volume information, there's no reason the Z80 can't be looking at the same song data the 68k is.
Two things kill mod player performance on the Z80, the bank switching and the sample scaling. The Z80 by itself can do a 7khz mod player, why are you not taking advantage of this? If you handle the worst performance killers on the 68k, the Z80 can handle the rest.
Hold your horses there, hoss. That's where this is heading. Have some patience.